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by JNijst
Fri Aug 18, 2017 7:35 am
Forum: TECH Sessions!
Topic: CLUTCH repair: How to remove clutch-unit for repair
Replies: 9
Views: 10260
Netherlands

Re: CLUTCH repair: How to remove clutch-unit for repair

6 - Unscrew the 6 bolts and nuts (size 13) of the cardan-shaft at the gearbox end
6 - Unscrew the 6 bolts and nuts (size 13) of the cardan-shaft at the gearbox end
DSCF1500.JPG (178.69 KiB) Viewed 10210 times
7 - Ensure that the wire, holding the cardan-shaft-parts together, is tied off somewhere above, so the cardan-shaft cannot fall all the way down.
7 - Ensure that the wire, holding the cardan-shaft-parts together, is tied off somewhere above, so the cardan-shaft cannot fall all the way down.
DSCF1505.JPG (166.32 KiB) Viewed 10210 times
8 - If needed; pry the two apart, mine spilt a tablespoon or 2 oil with it, when the cardan-shaft suddenly parted...
8 - If needed; pry the two apart, mine spilt a tablespoon or 2 oil with it, when the cardan-shaft suddenly parted...
DSCF1504.JPG (156.59 KiB) Viewed 10210 times
9 - Remove the 4 large (size 17) nuts from the bellhousing, two ON BOTTOM... (Ratchet with 17 socket is easier to use , but I just could 't find the 17 socket...
9 - Remove the 4 large (size 17) nuts from the bellhousing, two ON BOTTOM... (Ratchet with 17 socket is easier to use , but I just could 't find the 17 socket...
DSCF1520.JPG (166.58 KiB) Viewed 10210 times
10 - and two size 17 nuts ON TOP...
10 - and two size 17 nuts ON TOP...
DSCF1511_c.jpg (122.71 KiB) Viewed 10210 times
by JNijst
Thu Aug 17, 2017 4:38 pm
Forum: TECH Sessions!
Topic: CLUTCH repair: How to remove clutch-unit for repair
Replies: 9
Views: 10260
Netherlands

Re: CLUTCH stuck: Cannot shift into gears while engine runs.

4 - Remove the nut (size 17) from the gear-shifting-rod-guide that connects to the weird two-pronged bit at the end of the thick tube
4 - Remove the nut (size 17) from the gear-shifting-rod-guide that connects to the weird two-pronged bit at the end of the thick tube
DSCF1493.JPG (154.24 KiB) Viewed 10234 times
5 - Remove the nut (size 19) that connects the gear-shifting-rod to the gear-selector-arm of the gearbox. Keep the ring under the nut together with the nut !!
5 - Remove the nut (size 19) that connects the gear-shifting-rod to the gear-selector-arm of the gearbox. Keep the ring under the nut together with the nut !!
DSCF1495.JPG (156.06 KiB) Viewed 10234 times
by JNijst
Thu Aug 17, 2017 4:35 pm
Forum: TECH Sessions!
Topic: CLUTCH repair: How to remove clutch-unit for repair
Replies: 9
Views: 10260
Netherlands

Re: CLUTCH stuck: Cannot shift into gears while engine runs.

3 - Wire the two ends of the cardan-shaft, so they cannot slide apart (some mark them, but with all that grease easily wipes off). They are balanced together and when they're apart: no telling of the correct position anymore (This is more fool-proof, like for me...)
3 - Wire the two ends of the cardan-shaft, so they cannot slide apart (some mark them, but with all that grease easily wipes off). They are balanced together and when they're apart: no telling of the correct position anymore (This is more fool-proof, like for me...)
DSCF1488.JPG (188.87 KiB) Viewed 10236 times
by JNijst
Thu Aug 17, 2017 4:33 pm
Forum: TECH Sessions!
Topic: CLUTCH repair: How to remove clutch-unit for repair
Replies: 9
Views: 10260
Netherlands

Re: CLUTCH stuck: Cannot shift into gears while engine runs.

2 - Build a make-shift bridge to hold the gearbox later with the ratchable strap (Don't use a thin crossbar-beam like I did, but had nothing else... It needs to support 39 kg)
2 - Build a make-shift bridge to hold the gearbox later with the ratchable strap (Don't use a thin crossbar-beam like I did, but had nothing else... It needs to support 39 kg)
DSCF1482.JPG (171.85 KiB) Viewed 10237 times
by JNijst
Thu Aug 17, 2017 4:29 pm
Forum: TECH Sessions!
Topic: CLUTCH repair: How to remove clutch-unit for repair
Replies: 9
Views: 10260
Netherlands

CLUTCH repair: How to remove clutch-unit for repair

Gents, This article is written for non-mechanics like myself with excess details to smooth over the information-gaps that seem unsurmountable at first and other panic-questions... BTW when I write gearbox ; I mean tranny - transmission In my case I had left my Pinz in the garage for 6 months and the...
by JNijst
Thu Aug 17, 2017 4:13 pm
Forum: Drivetrain
Topic: Cannot change into gears, only with engine off ???
Replies: 43
Views: 17393
Netherlands

Re: Cannot change into gears, only with engine off ???

OK thanks man,

It'll take a few days, as I am preparing for a big holiday in Japan over 2 weeks...
But great idea to leave it here, so I can copy the texts etc...
Have to do it in spurts and go's.

Thanks
Jules
by JNijst
Thu Aug 17, 2017 3:28 pm
Forum: Drivetrain
Topic: Cannot change into gears, only with engine off ???
Replies: 43
Views: 17393
Netherlands

Re: Cannot change into gears, only with engine off ???

Vince, This is too hard for me right now, section 3 is missing and all the text for part 6 is missing. I am not going to be able to repair this and so I ask you to completely remove it from the posts. I will do it again , as I now know how to add all the sections together, by replying to my own post...
by JNijst
Thu Aug 17, 2017 3:03 pm
Forum: Drivetrain
Topic: Cannot change into gears, only with engine off ???
Replies: 43
Views: 17393
Netherlands

Re: Cannot change into gears, only with engine off ???

Vince, Some things are so simple, you just wonder how one looks right over it... Anyway, again I found texts aligned with the wrong pictures and all not in the right order. Please allow me to make changes again and once I have corrected my own stuff and it is all ready, I will ask you to 'lock' it f...
by JNijst
Thu Aug 17, 2017 2:35 pm
Forum: Drivetrain
Topic: Cannot change into gears, only with engine off ???
Replies: 43
Views: 17393
Netherlands

Re: Cannot change into gears, only with engine off ???

Vince, I am really sorry man, I just did not know that by replying to my own mail 'they would appear in one thread'. How is that work ? I could not add more than 5 pictures per post and not sure how they would merge into one thread ? There is a reason it went wrong the first time: I wanted to send t...
by JNijst
Thu Aug 17, 2017 5:19 am
Forum: Drivetrain
Topic: Cannot change into gears, only with engine off ???
Replies: 43
Views: 17393
Netherlands

Re: Cannot change into gears, only with engine off ???

Oh oh Vince, you won't believe this... Thanks ever so much for making it into one article. However reading it again I found some mistakes, that I am not sure of how they sneaked in, but some photographs and text are not lined up correctly (section 3 : correct text but wrong pictures)... So I am rema...
by JNijst
Thu Aug 17, 2017 5:15 am
Forum: Drivetrain
Topic: Clutch replace- Can't change gears while engine runs
Replies: 5
Views: 3107
Netherlands

Clutch stuck: Cannot shift gears while engine runs Part 1

/// Part 2, continuing from part 1 /// DSCF1540.JPG 6 - Unscrew the 6 bolts and nuts (size 13) of the cardan-shaft at the gearbox end DSCF1505.JPG 7 - Ensure that the wire, holding the cardan-shaft-parts together, is tied off somewhere above, so the cardan-shaft cannot fall all the way down. DSCF15...
by JNijst
Thu Aug 17, 2017 5:15 am
Forum: Drivetrain
Topic: Clutch replace- Can't change gears while engine runs
Replies: 5
Views: 3107
Netherlands

Clutch replacement (was: Can't shift while engine runs)

Gents, This article is written for non-mechanics like myself with excess details to smooth the fear of having information-gaps that seem unsurmountable at first and other panic-questions... BTW when I write gearbox ; I mean tranny - transmission In my case I had left my Pinz in the garage for 6 mont...
by JNijst
Thu Aug 17, 2017 5:14 am
Forum: Drivetrain
Topic: Clutch replace- Can't change gears while engine runs
Replies: 5
Views: 3107
Netherlands

Clutch stuck: Cannot shift gears while engine runs Part 4

/// Part 4, continuing from part 3 /// By now all the bolts are off, that hold the gearbox in place ! Make sure the strap supports the gearbox and that the jack & jack-stand underneath support it, in case it suddenly comes off !! DSCF1532.JPG 16 - Now wriggle the gearbox backwards, pull up and ...
by JNijst
Thu Aug 17, 2017 5:13 am
Forum: Drivetrain
Topic: Clutch replace- Can't change gears while engine runs
Replies: 5
Views: 3107
Netherlands

Clutch stuck: Cannot change gears whille engine runs Part 5

/// Part 5 , continuing from Part 4... /// DSCF1544.JPG 21 - Luckily ... ?? the clutch-plate was stuck to the pressure-plate and not on the flywheel, which means I could take the clutch-unit off, instead of working underneath the truck. If it was stuck on the flywheel ; I would use a piece of wood ...
by JNijst
Thu Aug 17, 2017 5:12 am
Forum: Drivetrain
Topic: Clutch replace- Can't change gears while engine runs
Replies: 5
Views: 3107
Netherlands

Clutch replace- Can't change gears while engine runs

Gents, This article is written for non-mechanics like myself with excess details to smooth the fear of having information-gaps that seem unsurmountable at first and other panic-questions... BTW when I write gearbox ; I mean tranny - transmission In my case I had left my Pinz in the garage for 6 mont...

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