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Corrugated aluminum duct

Posted: Tue Apr 23, 2013 11:58 pm
by mm58
I need to replace the flex exhaust duct on my Espar heater. This is the 2-1/4" corrugated aluminum flex duct that connects the heater exhaust to the metal exhaust pipe. Seems to be impossible to find. Even SAV is no stock. Anybody have a source?

Any help appreciated...

Re: Corrugated aluminum duct

Posted: Wed Apr 24, 2013 5:28 am
by pcolette
Try http://www.mcmaster.com and search for aluminum duct hose.
I'm not familiar with the Espar heater but maybe this will work http://www.mcmaster.com/#55015K26 ?

Re: Corrugated aluminum duct

Posted: Wed Apr 24, 2013 6:57 am
by Profpinz
I fitted a Webasto (rather than an Eberspacher) to the 712.....Webasto Australia had the pipe readily available and could supply on demand.
I assume Eberspacher USA (or Webasto USA) would be the same.

Re: Corrugated aluminum duct

Posted: Wed Apr 24, 2013 12:59 pm
by Thomas-E
You might try a muffler business...

I'm using a mil surplus heater and let my muffler shop run Flex Pipe from the heater exhaust to a rigid pipe that comes out under the tool box.

Those muffler guys have many sizes of flex pipe, check with your muffler guy.

Re: Corrugated aluminum duct

Posted: Wed Apr 24, 2013 1:50 pm
by audiocontr
pcolette wrote:Try http://www.mcmaster.com and search for aluminum duct hose.
I'm not familiar with the Espar heater but maybe this will work http://www.mcmaster.com/#55015K26 ?

this is what i did. be careful with your measurements or plan on buying more when your first order doesnt fit.

I also used metal duct tape to further close off the exhaust hole.

Re: Corrugated aluminum duct

Posted: Fri Apr 26, 2013 6:10 pm
by mm58
Tried the muffler shop angle and that turned out to be a bust.

Ordered the above mentioned duct today from McMaster. Should be here soon. Will let you all know how it fits.


Thanks! :D

Re: Corrugated aluminum duct

Posted: Wed May 15, 2013 9:24 pm
by mm58
The McMaster duct is just slightly bigger in o.d. than ideal. Also it is too rigid to secure with a standard hose clamp. That all being said, it looks like it will do the job.

edit: I have a picture, but can't seem to get it to upload.

Re: Corrugated aluminum duct

Posted: Thu May 16, 2013 8:07 am
by audiocontr
You need to use a muffler clamp on it.

Re: Corrugated aluminum duct

Posted: Mon May 20, 2013 5:48 pm
by krick3tt
If you cut the duct and fold it back in on itself then clamp it works just fine.

Re: Corrugated aluminum duct

Posted: Tue May 21, 2013 3:00 pm
by mm58
This duct is waaay too thick and stiff to do that. Good idea though! If it was a little more pliable, I might give it a try. The duct that I got is so rigid that it pretty much stays in place even without being clamped. In any case, it 1000% better than it was before.