Fuel Leak at Fill Up
Moderator: TechMOGogy
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LibTimothy

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- Location: Salado, TX
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Fuel Leak at Fill Up
On two occasions, while filling my tank, I ended up with gas running out and spilling on the ground. I usually fill the tank to the top, but this is not coming from the filler opening. I can look in the filler and see gas about three inches from the top. But at that point gas is running out at a pretty good clip.
Is there a vent? Or is there a hole? Or is it something else?
What am I looking for?
Thanks!
Timothy
Is there a vent? Or is there a hole? Or is it something else?
What am I looking for?
Thanks!
Timothy
When the only tool in your toolbox is a hammer, every problem starts to look like a nail.
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Jerbearyukon
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- Location: Whitehorse Yukon Canada
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LibTimothy

- Posts: 123
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- Location: Salado, TX
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Vent?
I'll look to see if the filler hose is loose.
I'm talking about cups of gas here, not drops. BIG puddles of gas. Expensive puddles of gas.
Thanks.
Timothy
I'm talking about cups of gas here, not drops. BIG puddles of gas. Expensive puddles of gas.
Thanks.
Timothy
When the only tool in your toolbox is a hammer, every problem starts to look like a nail.
- GenevaPinz

- Posts: 520
- Joined: Fri Feb 22, 2008 12:00 pm
- Location: near Perth, Scotland
When I purchased my Pinz, the previous owner was kind enough to fill it up before letting me go with my new toy, and the same thing happened: he didn't pay attention to the gas level and when the gas nozzle finally clicked off, gas was pouring down the side of the tank...
I think it went through the curved vent pipe which starts alongside the fuel filler tube and ends between the top of the tank and the pinz body. In such case, it works more like an overflow pipe...
Jan
I think it went through the curved vent pipe which starts alongside the fuel filler tube and ends between the top of the tank and the pinz body. In such case, it works more like an overflow pipe...
Jan
Jan
'72 Pinzgauer 710M
'72 Pinzgauer 710M
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LibTimothy

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OK
GenevaPinz,
I am not getting it full up to the little vent hole. The fuel level is about two inches below the little hole. It is something below that but above the tank itself.
The trouble is, I can't tell when I am full, but below the leak when filling it.
Thanks!
Timothy
I am not getting it full up to the little vent hole. The fuel level is about two inches below the little hole. It is something below that but above the tank itself.
The trouble is, I can't tell when I am full, but below the leak when filling it.
Thanks!
Timothy
When the only tool in your toolbox is a hammer, every problem starts to look like a nail.
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Jim LaGuardia

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The only places that can leak at the tank are the vent hose, filler neck hose upper or lower clamp, fuel distribution port gasket (or supply hose), or the fuel sender gasket.
To try to pin point it you can spray the suspect areas with foot powder or spray powder deoderant, fill till it leaks, then follow the sags in the powder to the source.
Fuel sender gasket can be replaced without removing the tank (most common leak I find):roll:
To try to pin point it you can spray the suspect areas with foot powder or spray powder deoderant, fill till it leaks, then follow the sags in the powder to the source.
Fuel sender gasket can be replaced without removing the tank (most common leak I find):roll:
Jim, can you correct any of my fallowing comments. So that the next time we have leaks around the tank we can hit the search button and pull this up. If the fuel leaks at the fuel sender it will leak just before the the gas hits the filler neck inside the tank. if it is leaking at the filler neck hose upper or lower clamp fuel will be noted on the inside of the cab around the at the top or bottom of the hose. how do you spot the leak at the vent?
Last edited by Erik712m on Wed Apr 23, 2008 9:27 pm, edited 1 time in total.
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man on the mule
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- Location: southern ariz
the first ime i tried to fill my 710 to the top with gas the beast started the spill of the lifetime.it leaked until the gas level was below the top of the tank, maybe a quart or two. the cork gasket at the gas guage sending sending unit was in about 6 pieces. a little gasket paper and no more leak.
man on the mule. keep it real.
- McCall Pinz

- Posts: 568
- Joined: Sun Mar 11, 2007 6:01 pm
- Location: McCall, Idaho
Mine did the same thing. It was leaking from the lower filler neck connection, but it never leaked inside the cab. Mine has a "corrugated" rubber covering hose, that I had to pull up to expose the actual filler neck hose clamps. The corrugated one has a double lip on the bottom and it really needs to seal tight to the metal floor of the cab. It took a lot of dishwashing liquid to get it slippery enough to reseal.
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Lightningpinz
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- Location: Lakewood, Co
That "Vent Hose" runs from the filler neck to the top rear of the tank. it vents the top of the tank into the filler neck. If you loosen the tank mounting bolts and drop the tank a little ( an inch or 2) you can check the condition of the vent hose. If it is the old braided stuff, you probably need to replace it. Fun job, good luck
- ScottishPinz

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Fuel safety
While playing around with the fuel tank / fuel hoses make sure you are not carrying a static electric charge and keep a fire extinguisher on hand!
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LibTimothy

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Gas
ScottishPinz,
Are you saying that I should not use my flaming Tiki Torch for light when I work around gas????
Thanks for the safety reminder! I guess I need to go find a fire extinguisher before I start, as I do not own one.
I will look at this tomorrow if I get time and will report back. Thanks everyone for the advice!
Timothy
Are you saying that I should not use my flaming Tiki Torch for light when I work around gas????
I will look at this tomorrow if I get time and will report back. Thanks everyone for the advice!
Timothy
When the only tool in your toolbox is a hammer, every problem starts to look like a nail.